10 tips for reducing supply chain logistics costs
As companies continue to
manufacture and source materials from overseas, controlling costs
remains a top priority for those involved in international trade.
One key factor that should be monitored more closely is logistics
management, which covers all activities relating to the
procurement, transport, transshipment and storage of goods.
Depending on the industry sector, supply chain logistics costs
account from 5% to 50% of a product’s total landed
cost.
Some issues effecting logistics costs: Fuel prices remain high and
ports continue to experience delays, resulting in higher
transportation fees. Increasingly complex international trade laws
and security measurements threaten to lengthen delivery times and
increase warehousing costs. According to a recent report by
TechnologyEvaluation.com, a typical air-freight shipment takes
eight to twelve days. Of this, the cargo is en route only 5% of the
time. The rest is spent sitting in warehouses waiting for the
required documents and compliance checks.
Following are 10 Tips on Reducing Supply Chain Logistics
Costs:
1. Understand the true costs of sourcing overseas. Calculate
freight, duty, brokerage, and inventory carrying costs to support
these lengthened supply chains. Also factor in such items as the
costs of engineers flying overseas. Once you understand the true
total landed cost and total impact to the business, that domestic
buy may look a lot better. Sourcing from Ohio to your U.S. plant,
distribution center or customer may, in the long run, be more cost
effective than sourcing from China.
2. Focus on eliminating the variability out of transit times. The
more variable the transit times are, the more likely it is that the
receiving party is using more premium freight, building buffers of
inventory, or ordering more often and more quantity than necessary
to compensate for the uncertainty. Understanding these dynamics can
lead to the conclusion that paying higher freight costs to insure
higher variability actually saves your company in total
costs.
3. Tariff engineering. Strategically source and manufacture
products to take advantage of classification duty rates and
eligibility for special trade programs such as NAFTA.
4. Consolidate. If you have multiple suppliers in one country,
consolidate their goods into one shipment. In addition, if you
always have LCL (less than container load) shipments out of one
country, try to find another LCL importer of goods from that
country. You may be able to partner and consolidate to a more
cost-effective FCL (full container load) shipment.
5. Informed decision-making. Provide to the
decision-makers/customers of your logistics network the cost of
freight for each service level, the reliability of each lane for
each service level, and the true cost of carrying inventory so they
can make informed decisions. People generally want to be good
corporate citizens and will select the less expensive option that
still meets their needs.
6. Sometimes insurance doesn’t pay. Often when a company has
a shipment of premium goods they tend to use the Carrier’s
Insurance. Carriers Insurance is very expensive. If the company is
self insured, which most companies are, they should check their
insurance policy to see if it covers shipment of goods. If it does,
then they do not need to add the extra cost of Carrier’s
Insurance.
7. Automate compliance processes. Companies that implement software
solutions to automate trade compliance are able to speed the cycle
times associated with tasks being performed manually, such as
document preparation, and eliminate the associated errors.
Automated compliance procedures also bring fewer delays at border
crossings, resulting in on-time delivery, adequate inventory
levels, increased customer satisfaction, and the avoidance of
fines.
8. Control your express shipping costs. Typically when a company
runs into a supply chain issue, it will have an entire shipment
sent on an express/expedited (highest cost) service level basis.
Panicking often results in higher costs. If the company would just
do a little bit of calculating it can determine the amount of goods
that are needed immediately and have that amount sent using
express/expedited service level, while the balance of the shipment
can be sent using a standard (lower cost) service level.
9. Planes, trains and automobiles. Which is cheapest? In general,
rail is more cost-effective than trucking or air. Water is cheaper
than air shipment. No matter the mode of delivery, always try to
get three quotes for movements.
10. Be aware of non-tariff trade barriers. Companies need to be
more aware of the increasing level of non-tariff trade barriers
that are in force to reduce sweat shop labor and support human
rights and animal welfare issues. These restrictions can bring
importers increased liability and compliance costs.
Bernie Hart is global product head with JPMorgan Chase
Vastera.
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© 2008 Penton Media Inc.